Solutions to protect your products with void fill

Void fill systems are used to generate cushioning materials (paper, air cushions, bubble film) directly at the packing station or workstation. They help fill empty spaces in boxes and containers to stabilize products, reduce damage during transport and improve the overall presentation of shipments.

At Carrousel, we offer a range of solutions tailored to the needs of retail, warehouse and shipping environments, with machines that are simple, reliable and easy to use.

Our void fill system categories 

Paper void fill systems

These systems produce paper cushioning on demand, ideal for shipments that require a lightweight and recyclable solution

Benefits:

  • recyclable paper cushioning
  • customizable length on demand 
  • compact design suited for packing stations
  • reduces material waste

Ideal for:

  • warehouses and shipping stations
  • light to medium fragile products
  • retail and e-commerce operations

Air cushion systems

Inflatable systems produce air cushions used to fill empty spaces and protect products from impact.

Benefits:

  • lightweight and effective cushioning
  • fast, on-demand production
  • easy to use and maintain
  • optimizes space inside boxes

Ideal for:

  • fragile and bulky products
  • high-volume or frequent shipments
  • packing and fulfillment centers

Inflatable bubble film systems

These systems convert film into inflated bubbles to create durable cushioning material, suitable for products requiring higher impact protection.

Benefits:

  • strong material for enhanced protection
  • produces cushioning on demand, reducing inventory
  • suitable for a variety of formats

Ideal for:

  • fragile or sensitive items
  • electronics, instruments or heavy products
  • operations with varying shipment volumes

Choosing the right void fill system

To select the right system, consider:

  • the type of material (paper, air, bubble) required for your level of protection
  • your daily shipping volume
  • available space at the packing station
  • ease of use and maintenance

Our specialists are here to guide you and help you choose a solution tailored to your volumes, workflow and packaging environment.